How are companies addressing lubricant storage and handling?

Machinery Lubrication magazine asked readers to participate in its annual Lube Room Challenge by submitting exceptional lube rooms that incorporate best-practice features. Several readers met the challenge with evidence of how their lubricant storage and dispensing methods have been transformed. These examples showcase how designing a proper lube room is one of the first steps to achieving lubrication excellence.

http://www.machinerylubrication.com/Read/29461/2013-lube-room-challenge

How do I make sure my lube room complies with fire safety regulations?

IFH Fire Safety Compliance Kit

By Larry King, The IFH Group

Being in compliance with fire safety regulations presents a challenge to lube room maintenance engineers. Keeping your employees and equipment safe and complying with strict insurance regulations requires a solution that will enable you to do both.

One solution is a fire safety kit.

The kit replaces the standard PVC sight gauge on the front of the containers in a typical IFH storage & dispensing system with a fire-resistant glass sight gauge equipped with ball check fittings at both ends to prevent any product spillage if the glass should break.

Underneath the containers, the standard PVC hose is replaced with a steel hose that connects to a fusible link valve with a spring-activated handle. If the temperature reaches 165º F (73.9º C), the handle is automatically triggered and shuts off any possible leakage of fluid from the container.

The fire safety kit can be supplied with new IFH storage and dispensing systems or as a retrofit to existing systems. It provides a ready-made solution for customers who need to be in compliance with stricter fire safety regulations.

For more information, contact Larry King at ljking@ifhgroup.com

What makes a good water tank?

watertankBy Ed Wade, The IFH Group

Water Tanks are used on mobile concrete mixers. Most of them are Rated at 60 PSI (which is much higher than a standard tank 3-6 PSI). The water is used to keep the concrete to the correct moisture, and also wash out the chutes and mixer barrel.

Seam welded tanks can be made from thinner Material (up to 14 Gauge thick). When the application does not require “Heavy Duty” structure, seam weld is a cheaper option.

However, in heavy duty tanks used on concrete mixers, seam welding is not an option. This kind of application demands MIG, TIG or robotic welding.

A constant drum speed yields a more consistent concrete mix. Over mixing damages the quality of the concrete by increasing the temperature of the mix, lowering the slump, decreasing air entrainment and decreasing the strength of the concrete. A constant drum speed maintains the center of gravity with a loaded truck for better stability in corners.

Question your Supplier

What material are they fabricating the tanks from? The ideal material would be 10 gauge 414G carbon steel.

Do they have a work cell set up for testing at 60 psi? At IFH, the cell is set up with a hydrostatic pump that ranges from 0 to 500 psi. The pressure can be adjusted and set to any requirement that falls within that equipment range. The tank is placed within a containment unit and plugged prior to attaching the pump for testing. The containment allows for full visual acceptance of the part.

For more information, contact Ed Wade at emwade@ifhgroup.com

What lubricating fluids can be stored in an IFH storage & dispensing system?

whyifh-1By Larry King, The IFH Group

IFH systems can handle lubricating fluids used throughout your manufacturing plant.

These include gear lubricants, greases, cutting oils, bearing oils, hydraulic fluids and engine oils, as well as specialty fluids like anti-freeze, automatic transmission fluid, 90-140 heavy gear oil, airline oil, and many others.

Each container in the system can hold 65 gallons of fluid. Larger containers are available on special order. The most inexpensive method of increasing capacity of frequently used products is to “wed” two or three containers together, and plumb to one spigot at the filling console.

Can “Food Grade” lubricants be stored in the system? 
IFH Systems are currently being used at many food manufacturing facilities in the US and Canada. The normal modification is composed of dedicated transfer systems for each “Food Grade” lubricant and a stainless steel container.

Are there products that cannot be stored in an IFH System? Yes…products with a flashpoint below 150°F (65°C), or products with a PH below 3. Storing unapproved products can result in operator injury, destruction of the system, contamination of products, and void of warranty.

For more information, contact Larry King at ljking@ifhgroup.com